Key Takeaways 

• The Gates MegaSys MXG 4K hydraulic hose features a 40% improved force-to-bend ratio and 30% weight reduction compared to standard spiral wire hoses.

• Its compact design enables single-person installation in most scenarios, reducing labor requirements and installation time.

• The XtraTuff™ Plus cover provides 25X abrasion resistance versus standard covers and is Mine Safety and Health Administration (MSHA) certified.

• MegaSys MXG 4K meets Society of Automotive Engineers (SAE) 100R12, International Organization for Standardization (ISO) 18752 280DC, European Norm (EN) 286 R12, and ISO 3862 R12 standards, exceeding SAE 100R19.

• Compatible with GlobalSpiral™ couplings (EFG 4K compatible) and MegaCrimp™ couplings (sizes 12 and smaller), enabling accessory consolidation.

Royal Brass and Hose announces the availability of the Gates® MegaSys™ MXG™ 4K Hydraulic Hose, engineered to deliver a long-lasting and reliable solution for demanding hydraulic applications. The partnership between Royal Brass and Hose and Gates spans over 50 years, providing customers with innovative hydraulic solutions, certified training, and safety resources. 

"The Gates MegaSys MXG 4K hydraulic hose offers robust benefits such as minimizing downtime, reducing labor challenges, and cutting costs." — Cindy Cookson, Gates VP Global Hydraulic Product Management 

How Does the Gates MegaSys MXG 4K Reduce Cost and Increase Productivity? 

The MegaSys MXG 4K’s flexible, ergonomic design enables single-person installation in most scenarios, eliminating the typical two-person requirement for spiral wire hose assemblies. Weight reduction lowers shipping costs and reduces energy demands during equipment operation. The hose uses GS couplings and G MegaCrimp systems, consolidating accessory requirements and lowering overall accessory expenses. 

Field trials confirm the hose’s durability under extreme conditions. One rock drill operator previously replaced hoses every 30 days. After switching to MegaSys MXG 4K, the hose operated successfully for four months in the same harsh mining environment. 

Where Can Gates MegaSys MXG 4K Hydraulic Hose Be Used? 

The MegaSys MXG 4K is suited for high-demand applications across multiple industries: 

• Construction and Mining

• Stationary equipment

• Forestry and Agriculture

• Hydrostatic Drives

• Boom Arms and Excavators

• Off-Road equipment

• Rockbreaker and Water Well Rigs

• Vacuum Trucks

• Boomer and Hammer Drills

What Industry Standards Does Gates MegaSys MXG 4K Hydraulic Hose Meet?

The MegaSys MXG 4K meets ISO 18752 pressure class 280DC, exceeding one million impulse cycles at 120°C (250°F), double the standard for 2X spiral and 5X wire braid configurations, with GlobalSpiral™ Couplings. It conforms to SAE 100R12, EN 286 R12, and ISO 3862 R12, and exceeds SAE 100R19, enabling inventory consolidation for facilities running both hose types. 

How Does Gates Xpiral™ Woven Spiral Technology Increase Hydraulic Performance?

Gates Xpiral™ woven spiral technology produces a compact, flexible, and lighter hose construction compared to conventional spiral wire designs. Key performance improvements include: 

• 40% improved force-to-bend ratio for easier routing and installation

• 8% smaller outer diameter, allowing use in tight or restricted spaces

• 30% weight reduction compared to equivalent-rated spiral wire hoses

Independent testing confirms MegaSys MXG 4K outperforms Parker 772 Tough Cover and Eaton GHA 93 hoses in durability and material performance benchmarks. 

What Makes the Gates XtraTuff™ Plus Cover So Tough?

The XtraTuff™ Plus cover is MSHA certified and provides 25X abrasion resistance compared to standard hose covers. It includes enhanced ozone protection and maintains flexibility in harsh ultraviolet (UV) environments, ensuring consistent performance in both factory and field applications. The cover is engineered to retain its protective properties without becoming brittle over time. 

Can You Use Traditional Wire Spiral Hydraulic Hose Accessories with Gates MegaSys MXG 4K Hydraulic Hose?

Although MegaSys MXG 4K meets EFG 4K requirements, its compact design may require clamp adjustment per applicable fitment charts. The flexible design can optimize hose routing, potentially enabling shorter assemblies and eliminating the need for complex bent couplings. MegaSys MXG 4K uses: 

• GlobalSpiral™ couplings (EFG 4K compatible)

• MegaCrimp™ couplings (sizes 12 and smaller)

Contact customer service for crimper specifications, ferrule details, and crimp settings. 

Shop the Gates® MegaSys™ MXG™ 4K Hydraulic Hose, GlobalSpiral™ Couplings, and Gates MegaCrimp™ Couplings at Royal Brass and Hose. 

For additional safety resources, download the Gates Safe Hydraulics Manual.